Panel Single-row Returning System For Two Edge Banding Machine 

Panel single row return system (dedicated for double edge banding machines): an efficient collaborative return center

In a production line composed of dual edge banding machines, the sheet metal needs to go through two edge banding machines to complete the edge banding treatment on different sides. The precise flow and positioning between them directly affect the overall processing efficiency and quality. The panel single row return system is designed specifically for the dual edge banding machine scenario. With the compactness of the single row structure and targeted return logic, it builds an efficient connection bridge between the two edge banding machines, ensuring the consistency of the position of the board in the two edge banding processes and adapting to the fast-paced production needs of dual machine linkage. It has become a core component for improving the efficiency of the dual edge banding production line.

Core function: Single row precise guidance, compatible with dual machine flow

The system uses a single row of independent roller groups (or belt groups) as the return carrier, and integrates multiple sets of displacement sensors and servo drive modules to achieve dynamic monitoring and position correction of the entire process of the board from the output of the first edge banding machine to the input of the second edge banding machine. When the board completes the first edge sealing process and enters the return system, the system will first recognize the current posture of the board (including offset, rotation angle, etc.), and calculate the required return parameters based on the feeding reference of the second edge sealing machine.

Performance advantages: compact and efficient, stable and reliable

In terms of structural design, the single row layout occupies only 60% of the traditional double row return system, which can perfectly adapt to the narrow space between the double edge banding machines and reduce the overall layout cost of the production line. At the same time, the single row structure reduces the number of transmission components and has fewer fault points. When combined with rollers (or belts) made of industrial grade wear-resistant materials, the average time between failures can reach over 10000 hours, and the operational stability is significantly better than that of multi row systems.

Synergy effect: Linking dual machines to optimize the entire process

The synergy between the panel single row return system and the double edge banding machine, as well as other equipment on the production line, can be described as a dddhhhseamless connectiondddhhh. In the linkage with the two edge banding machines, the system communicates with the control system of the two machines in real time through the industrial bus. It can not only receive the plate specification, edge banding speed and other information transmitted by the edge banding machine, but also feedback the real-time position status of the plate to the edge banding machine, so that the second edge banding machine can adjust the feeding parameters in advance to achieve the zero gap connection of dddhhhreturn feedingdddhhh. For example, when the first edge banding machine temporarily slows down due to material replacement, the return system will synchronously slow down the conveying rhythm and send a dddhhhwaiting for material warningdddhhh to the second edge banding machine to avoid the efficiency of the second equipment being affected by idling.

As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.

We are well aware of the special requirements of the panel industry for dddhhhhigh cleanliness, high protection, and high efficiencydddhhh in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises

We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.

Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.